In recent years, safety has become crucial for the booming new energy vehicle industry. It's not just a driving requirement but also vital for sustainable growth. Futureway, leveraging high-performance silicone and fluoroplastics, is dedicated to offering reliable material solutions. As a key player, it drives continuous progress in enhancing safety standards and contributes significantly to the industry's development.
Thermal insulation and cushioning materials in the battery system play a key role and have a profound impact on the performance and safety of the entire new energy vehicle. Thermal insulation materials can effectively block the rapid transfer of heat generated by the high temperature of the battery cell, effectively blocking the spread of thermal runaway; cushioning materials play an important role in absorbing the structural tolerances of the battery cell, the impact energy of the vehicle exercise process and slowing down the vibration. Especially in the vehicle driving process, different road conditions and vibration may adversely affect the battery system, the use of cushioning materials can effectively reduce the damage to the battery from external impacts, to protect the integrity of the battery cell, which is essential to improve the durability of the battery system and damage resistance.
Meets the requirements for battery cell transportation and assembly
Combines thermal insulation with cushioning functionality
Ensures long-term operational reliability
Futureway® Extra Firm Silicone Sponges cushioning strips are an excellent choice for cushioning between prismatic cells. Not only does it have excellent high shear performance, which improves the reliability of fixing prismatic cells, but it also provides effective cushioning between cells, allowing plenty of room for cell expansion.
In order to prevent thermal runaway and thermal propagation of the cell, the solution of thermal insulation and cushioning material is usually adopted. Futureway® Thermal Insulation Silicone Foam have the dual functions of thermal insulation and cushioning. At high temperatures (>600℃), Futureway® Thermal Insulation Silicone Foam can rapidly phase change to isolate heat diffusion, which plays an excellent role in thermal insulation, and can be used as thermal insulation and cushioning pads between cells, module thermal insulation pads, and thermal insulation pads between the pack and the vehicle body.
Thermal insulation and cushioning materials in the battery system play a key role and have a profound impact on the performance and safety of the entire new energy vehicle. Thermal insulation materials can effectively block the rapid transfer of heat generated by the high temperature of the battery cell, effectively blocking the spread of thermal runaway; cushioning materials play an important role in absorbing the structural tolerances of the battery cell, the impact energy of the vehicle exercise process and slowing down the vibration. Especially in the vehicle driving process, different road conditions and vibration may adversely affect the battery system, the use of cushioning materials can effectively reduce the damage to the battery from external impacts, to protect the integrity of the battery cell, which is essential to improve the durability of the battery system and damage resistance.
Combines thermal insulation with cushioning functionality
Ensures long-term operational reliability
Futureway® Foams for Pouch Cells cushion are capable of generating stable rebound force within a certain compression range, making it highly suitable for cushioning applications in pouch cells.
In order to prevent thermal runaway and thermal propagation of the cell, the solution of thermal insulation and cushioning material is usually adopted. Futureway® Thermal Insulation Silicone Foam have the dual functions of heat insulation and cushioning, which meets the dual requirements of battery cell cushioning and thermal insulation use. At high temperatures (>600℃), Thermal Insulation Silicone Foam can inhibit heat diffusion, insulate high temperatures, and protect sensitive structures, and can be used as a cushioning and insulation pad between cells and a thermal insulation pad between the pack and the vehicle body.
As a core component of new energy vehicles, the safety of power battery is not only a guarantee for the overall safety of the vehicle, but also directly related to the service life and performance of the vehicle. Among them, one of the keys of the power battery is that it must meet the design requirements of at least IP67 protection level for the shell of electrical equipment, which is the basic guarantee to ensure the stable operation of the battery system in a variety of complex environments. In order to ensure the reliability and safety of the battery system, sealing protection has become a crucial link, effective sealing protection not only guarantees the reliability of the battery system in various extreme environments, but also provides a solid technical basis for the promotion and popularization of new energy vehicles.
High compressibility is very important
Complies with rail industry standard specifications
Affects sealing effectiveness and reliability
Ensures long-term operational reliability
For great sealing and long term reliability, the choice of material is critical. Futureway® die-cut Silicone Foam sealing solution not only offers excellent compressibility and good conformity but also possesses superior resistance to compression set and stress relaxation performance. While enhancing the reliability of sealing protection, it significantly reduces the cost of later replacements, making it highly suitable for sealing applications in battery packs.
When the battery pack gets out of thermal control and short-circuits occur, it may lead to fire, which seriously threatens the lives and properties of passengers. Therefore, the selection of fireproof insulation materials is of great significance to avoid the occurrence or spread of fire. In the selection of materials, the main consideration is fireproof and high temperature insulation performance, which can effectively isolate the fire source and inhibit the spread of fire. It is also necessary to reasonably arrange the fireproof material layer, not only to ensure a close fit to the electric core, but also not to affect the normal operation of the battery pack structure and other systems, such as refrigeration systems. Scientific fire insulation design plays an indispensable role in the safety system of new energy vehicles, providing effective protection for vehicle occupants and the surrounding environment in emergency situations.
Maintains electrical insulation at ultra-high temperatures
Futureway® Fireproof Composite Silicone Rubbers feature excellent electrical insulation properties, preventing short circuits and arcing accidents. They protect fire-sensitive parts or structures, maintaining strong structural integrity in the event of a fire and resisting flames over 1000°C, preventing the spread of fire to other areas. Futureway offers Fireproof Composite Silicone Rubbers in various colors and thicknesses, available as continuous rolls and sheets, customizable in size, with options for adhesive-backed and non-adhesive forms.
